Which padded envelope size fits Royal Mail Large Letter?

Several of our smaller padded envelopes are designed to meet Royal Mail’s Large Letter dimensions (max 353mm x 250mm x 25mm). These options can greatly reduce postage costs compared to sending items as Small Parcels. Always check both size and weight before dispatch.

Are your padded envelopes recyclable?

Yes. Most padded envelopes, including AroFOL and Mail Lite, are made from FSC certified paper with recycled content and can be recycled after use. Our paper-based padded envelopes are also available for businesses aiming to avoid plastic altogether. Always check local recycling guidelines to ensure correct disposal.

What’s the difference between AroFOL and Mail Lite?

Both are well-known branded bubble mailers designed to protect items in transit. AroFOL envelopes typically feature a kraft paper outer and smooth internal bubble lining, while Mail Lite is slightly lighter in construction but offers similar performance. In most cases, the choice comes down to brand preference, presentation style or size availability - both are reliable options for everyday use.

Are padded envelopes suitable for fragile items?

Bubble-lined envelopes offer good protection for small, lightweight items like electronics, stationery or books. For more fragile or valuable goods, consider using a cardboard box with additional protective packaging.

Are padded envelopes cheaper to post than boxes?

In many cases, yes. AroFOL padded envelopes are lighter and more compact than cardboard boxes, which can help more items qualify for Large Letter pricing with couriers such as Royal Mail. They also combine three functions into one product — outer packaging, protective cushioning, and secure closure — so you don’t need to buy separate bubble wrap, tape, or boxes.

How much does it cost to post a padded envelope?

Postage costs depend on the size and weight of the item, not the packaging itself. Many smaller padded envelopes fit within Royal Mail’s Large Letter category, which is cheaper than sending the same product as a Small Parcel. Larger padded envelopes may be charged as a parcel, but they are still lighter than boxes, helping to keep courier costs down.

Bubble Envelopes and Padded Envelopes

Our range of padded envelopes is designed for protective, low-profile shipping across e-commerce, office dispatch and general postroom use. Each bubble envelope features a durable kraft outer layer, an internal bubble lining, and a peel-and-seal strip for secure closure. Options include gold and white bubble bags, branded AroFOL and Mail Lite padded envelopes, and paper-based padded eco mailers.

Available in multiple sizes to suit large letters and small parcels, these envelopes are widely used for sending documents, stationery, books, electronics and small goods through the postal network. Many formats are lightweight enough to qualify for Royal Mail Large Letter pricing, helping reduce mailing costs. We also supply recyclable paper bubble envelopes for customers seeking a more sustainable packaging option.

20 Products

AroFOL Padded Envelopes

From £4.90
Ex VAT

20 Products

Mail Lite Padded Envelopes

From £5.95
Ex VAT

7 Products

Paper Eco Mailers

From £8.45
Ex VAT

aroFOL Classic Eco Grass Paper Padded Envelopes - Size 7 - 230mm x 340mm

aroFOL Classic Eco Grass Paper Padded Envelopes – Size 4 – 180mm x 265mm

£8.45 Ex VAT £10.14 Inc VAT Order by 3pm, delivered Next Working Day

Internal Dimensions	180mm x 265mm
Colour	Manilla
Brand	AroFOL

Internal Dimensions	300mm x 445mm
Brand	AroFOL
Mail Format	Medium Parcel

Bubble Envelopes and Padded Envelopes

AroFOL Padded Envelopes

Mail Lite Padded Envelopes

Paper Eco Mailers

aroFOL Classic Eco Grass Paper Padded Envelopes – Size 4 – 180mm x 265mm

aroFOL Classic Eco Grass Paper Padded Envelopes – Size 7 – 230mm x 340mm

Eco Padded Envelopes – 165mm x 100mm

Eco Padded Envelopes – 215mm x 150mm

Eco Padded Envelopes – 265mm x 180mm

Eco Padded Envelopes – 340mm x 240mm

Eco Padded Envelopes – 470mm x 350mm

AroFOL 1/A – Padded Bubble Envelopes – Gold (100mm x 165mm)

AroFOL 1/A – Padded Bubble Envelopes – White (100mm x 165mm)

AroFOL 2/B – Padded Bubble Envelopes – Gold (120mm x 215mm)

AroFOL 2/B – Padded Bubble Envelopes – White (120mm x 215mm)

AroFOL 3/C – Padded Bubble Envelopes – Gold (150mm x 215mm)

AroFOL 3/C – Padded Bubble Envelopes – White (150mm x 215mm)

AroFOL 4/D – Padded Bubble Envelopes – Gold (180mm x 265mm)

AroFOL 4/D – Padded Bubble Envelopes – White (180mm x 265mm)

AroFOL 5/E – Padded Bubble Envelopes – Gold (220mm x 265mm)

AroFOL 5/E – Padded Bubble Envelopes – White (220mm x 265mm)

AroFOL 6/F – Padded Bubble Envelopes – Gold (220mm x 340mm)

AroFOL 6/F – Padded Bubble Envelopes – White (220mm x 340mm)

AroFOL 7/G – Padded Bubble Envelopes – Gold (230mm x 340mm)

AroFOL 7/G – Padded Bubble Envelopes – White (230mm x 340mm)

AroFOL 8/H – Padded Bubble Envelopes – Gold (270mm x 360mm)

AroFOL 8/H – Padded Bubble Envelopes – White (270mm x 360mm)

AroFOL 9/J – Padded Bubble Envelopes – Gold (300mm x 445mm)

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